PRECISION & ODD-FORM

ASSEMBLY

FUZION PLATFORM

Fuzion® offers a flexible, high-speed platform solution with plug-and-play adaptability for specialized application-specific tooling. Build your most challenging products with precise, repeatable closed-loop processes – and confidence.

FUZIONOF Platform

FuzionOF™ continues Universal’s lineage of implementing odd-form solutions on a standard surface mount platform, delivering unmatched performance for a diverse range of pin-in-paste odd-form, surface mount odd-form and standard surface mount applications.

UFLEX AUTOMATION PLATFORM

Uflex™ is the ultimate flexible assembly cell for all forms of odd-form insertion and mechanical assembly operations, enabling automated assembly without dedicated hard-tooled systems.

OMNI INSERTER

The Omni™ Inserter provides single-process efficiency to complement multi-process cells and maximize line utilization while minimizing floor space requirements.

FUZION PLATFORM

For electronics manufacturers who demand an agile, flexible production model without limitations, Fuzion® is the pinnacle of platform performance. Fuzion is the industry’s most adaptable and capable platform, delivering profitable productivity for any manufacturing model from NPI to ultra-high volumes. Fuzion drives operational excellence, enabling manufacturers to build any product at any time, accelerate new product introduction and ramp to volume, and maximize utilization, quality, and yield.

  • 1, 2, 4-beam variants
  • Extra-capacity (XC) models with up to 272 feeder inputs
  • Versatile multi-task odd-form (OF) model
  • Throughput up to 140,000 cph per module
  • Industry-leading cost per placement, flexibility and accuracy
  • Largest board size capability
  • Closed-loop processes to ensure the highest yields
  • Maximum performance and utilization for any volume/product mix
  • Comprehensive toolset to accelerate NPI and achieve 100% first-pass yield
  • Ability to prototype on a single module
  • Lowest cost of operation and ownership
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FUZION MODELS & SPECS
  • FuzionOF – Versatile IC placement platform perfect for special processes such as Pin-in-Paste, Flip Chip and OFA
  • Fuzion1-11 – Flexible IC placement platform perfect for NPI or complex SMT
  • Fuzion1-30 – Superb for high-mix NPI environments and large board applications. Also a high-volume line booster.
  • Fuzion2-14 – Best-in-class multi-function machine with fast placement of a wide component range for applications where flexibility and performance per line length are important
  • Fuzion2-37 – A true multi-purpose platform. A versatile stand-alone prototyping solution, a flexible line balancer, or a high-performance multi-function solution.
  • Fuzion2-60 – Flexible, high-speed productivity for medium-volume environments. A powerful line booster solution or high-performance small part placer.
  • FuzionXC2-37 – High-capacity NPI, all-in-one, line balancer, or multifunction solution with a full component range
  • FuzionXC2-60 – Cost-efficient, high-performance turret replacement or high-input chip placer
  • Fuzion4-120 – Powerful performance for high-volume production environments: Consumer, Mobile, Notebook, Automotive
Max Throughput (cph)
FuzionOF
16,500
Fuzion1-11
16,500
Fuzion1-30
35,000
Fuzion2-14
30,750
Fuzion2-37
48,000
Fuzion2-60
66,500
FuzionXC2-37
43,000
FuzionXC2-60
65,500
Fuzion4-120
140,000
Accuracy (µm) at greater than 1.00 Cpk
FuzionOF
±38 (Chips) / ±27 (ICs)
Fuzion1-11
±38 (Chips) / ±27 (ICs)
Fuzion1-30
±34 (Chips) / ±34 (ICs)
Fuzion2-14
±38 (Chips) / ±27 (ICs)
Fuzion2-37
±34 (Chips) / ±27 (ICs)
Fuzion2-60
±34 (Chips) / ±34 (ICs)
FuzionXC2-37
±34 (Chips) / ±27 (ICs)
FuzionXC2-60
±34 (Chips) / ±34 (ICs)
Fuzion4-120
±34 (Chips) / ±34 (ICs)
Max Board Size
FuzionOF
508 x 813mm
Fuzion1-11
508 x 813mm
Fuzion1-30
508 x 1016mm
Fuzion2-14
508 x 813mm
Fuzion2-37
508 x 1016mm
Fuzion2-60
508 x 1016mm
FuzionXC2-37
610 X 1300mm
FuzionXC2-60
610 X 1300mm
Fuzion4-120
500 x 700mm
Max Feeder Inputs (8mm)
FuzionOF
120 (2 ULC)
Fuzion1-11
120 (2 ULC)
Fuzion1-30
136
Fuzion2-14
120 (2 ULC)
Fuzion2-37
128 (1 ULC)
Fuzion2-60
136
FuzionXC2-37
272
FuzionXC2-60
264
Fuzion4-120
144
Component Range
FuzionOF
0201 – 150mm sq, 25mm tall
Fuzion1-11
0201 – 150mm sq, 25mm tall
Fuzion1-30
01005 – 30mm sq
Fuzion2-14
0201 – 150mm sq, 25mm tall
Fuzion2-37
01005 – 150mm sq, 25mm tall
Fuzion2-60
01005 – 30mm sq
FuzionXC2-37
01005 – 150mm sq, 25mm tall
FuzionXC2-60
01005 – 30mm sq
Fuzion4-120
01005 – 30mm sq

FUZIONOF PLATFORM

FuzionOF™ features the highest available odd-form automation throughput to reduce cycle times and eliminate bottlenecks. It handles a full range of standard SMT and non-traditional components up to 150mm square and up to 40mm tall, with 5kg placement force. With the most complete range of component handling and input types, a wide variety of standard tooling, and custom design and implementation services, FuzionOF addresses virtually any odd-form application. It also incorporates precise, repeatable, closed-loop processes that reduce defects, rework and waste. FuzionOF transforms back-end assembly into a strategic advantage.

  • Single-beam platform with throughput up to 16,500 cph
  • Full range of SM components to pin-in-paste and all odd parts in between
  • 0201 – 55mm square (SFoV) and 150mm square (MFoV)
  • Components up to 33mm tall, up to 5kg placement force
  • Adjustable gripper and full array of odd-form nozzles; broad tooling portfolio
  • Highest online capacity, widest range of feeder input types
  • Improve output and yields vs. manual assembly; accelerate ROI with rapid payback
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FUZIONOF MODELS & SPECS
  • FuzionOF – Versatile IC placement platform perfect for special processes such as Pin-in-Paste, Flip Chip and OFA
Throughput (cph)
FuzionOF
16,500 (Max) / 11,400 (1-Bd IPC Chips)
Accuracy (µm) at greater than 1.00 Cpk
FuzionOF
±38 (Chips) / ±27 (ICs)
Max Board Size
FuzionOF
508 x 813mm (20 x 32")
Max Feeder Inputs (8mm)
FuzionOF
120 (2 ULC)
Component Range (mm)
FuzionOF
(0201)_ .25 x .5 x .15 (Min) / 150 square & up to 25 tall

uflex automation PLATFORM

The Uflex™ flexible automation platform provides exclusive value by breaking traditional automation barriers. It features a small footprint and delivers cost-effective automation by quickly transitioning to a comprehensive array of standard and third-party tooling, as well as numerous feeding options, to perform virtually any automation task. Uflex supports up to four high-speed vacuum spindles or three high-speed pneumatic grippers. It offers investment protection versus custom cells designed for a single task, and can lower the cost per insertion by more than 95% versus manual assembly process while substantially improving quality and yields.

  • Radial and axial insertion
  • 2K to 3K insertions per hour is typical
  • Large-part support up to 60mm tall, 50mm diameter, 1 lb in weight
  • Easily reconfigured for other operations
  • Add Uflex cells to enhance capability
  • Dispensing, screw driving, labeling, test handling, and more
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UFLEX MODELS & SPECS

 

 
Uflex Specifications
Insertion Rate
1.2 sec/component (Max with 3-component gang pick)
Board Size (W x D x H)
50 x 75 x 0.5mm (Min) to 630 x 508 x 12mm (Max)
Insertion Heads)
2 pneumatic grippers (Max) or 3 vacuum grippers/nozzle (Max)
Max Component Size (W x D x H)
127 x 127 x 100mm (Max)
Feeder Interface
700mm wide, supports up to 10 feeding devices
Positioning System
Lead screw drive with 2G acceleration, 2m/sec speed
Accuracy / Repeatability
50µm accuracy, 8µm repeatability
Automation Processes
Pick & place (including clinch), dispensing, screw driving, inspection, test handling, and more
Machine Dimensions (W x D x H)
1000 x 1700 x 1830mm

OMNI INSERTER

Universal Instruments’ Value Series brings cost-effective intelligence, ease of use and simplicity to back-end electronics assembly automation. The Omni™ Inserter leverages a linear-motor positioning system and a host of intelligent features to deliver accurate, high-speed insertion of axial, radial and other odd-form components. It supports a range of feeder types, and features an active clinch and controlled insertion force.

  • Four independent insertion heads with standard active clinch
  • High-force & programmable insertion modes; force monitoring
  • Four upward-looking cameras utilizing AI & AOI vision algorithms
  • Best-fit insertion algorithm
  • CAD data import
  • Independent pick & place sequences
  • Portfolio of standard feeders; on-the-fly replenishment
  • Board shuffle mode (available on belt conveyor configuration)​
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OMNI INSERTER MODELS & SPECS

 

 
Omni Inserter Specifications
Positioning System
Single-gantry linear motor
Insertion Heads
4 heads, independent Z and theta rotation
Component Picking Method
Pneumatic gripper, vacuum nozzle
Cameras
4 ULCs for components / 1 fiducial camera
Feeder Inputs
6 inputs
Insertion Rate
1.35 seconds/pc *1
Throughput
2,600 cph
Insertion Success Rate
Greater than 99% *2
Insertion Accuracy
±50μm
Reject Rate
Less than 1% *3
PCB Dimensions
Minimum size: 100mm [W] x 50mm [L], Maximum size: 400mm [W] x 400mm [L] (standard), 400mm [W] x 500mm [L] (option)
PCB Thickness
Bare board 1.2-2.0mm / Carrier less than/=10mm
Max Component Size
diameter: 35mm, height: 40mm, weight: less than/=50g
Max Weight of PCB & Carrier
5kg