PRECISION & ODD-FORM
ASSEMBLY
FUZION PLATFORM
Fuzion® offers a flexible, high-speed platform solution with plug-and-play adaptability for specialized application-specific tooling. Build your most challenging products with precise, repeatable closed-loop processes – and confidence.
FUZIONOF Platform
FuzionOF™ continues Universal’s lineage of implementing odd-form solutions on a standard surface mount platform, delivering unmatched performance for a diverse range of pin-in-paste odd-form, surface mount odd-form and standard surface mount applications.
UFLEX AUTOMATION PLATFORM
Uflex™ is the ultimate flexible assembly cell for all forms of odd-form insertion and mechanical assembly operations, enabling automated assembly without dedicated hard-tooled systems.
FUZION PLATFORM
For electronics manufacturers who demand an agile, flexible production model without limitations, Fuzion® is the pinnacle of platform performance. Fuzion is the industry’s most adaptable and capable platform, delivering profitable productivity for any manufacturing model from NPI to ultra-high volumes. Fuzion drives operational excellence, enabling manufacturers to build any product at any time, accelerate new product introduction and ramp to volume, and maximize utilization, quality, and yield.
- 1, 2, 4-beam variants
- Extra-capacity (XC) models with up to 272 feeder inputs
- Versatile multi-task odd-form (OF) model
- Throughput up to 140,000 cph per module
- Industry-leading cost per placement, flexibility and accuracy
- Largest board size capability
- Closed-loop processes to ensure the highest yields
- Maximum performance and utilization for any volume/product mix
- Comprehensive toolset to accelerate NPI and achieve 100% first-pass yield
- Ability to prototype on a single module
- Lowest cost of operation and ownership
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FUZION MODELS & SPECS
- FuzionOF – Versatile IC placement platform perfect for special processes such as Pin-in-Paste, Flip Chip and OFA
- Fuzion1-11 – Flexible IC placement platform perfect for NPI or complex SMT
- Fuzion1-30 – Superb for high-mix NPI environments and large board applications. Also a high-volume line booster.
- Fuzion2-14 – Best-in-class multi-function machine with fast placement of a wide component range for applications where flexibility and performance per line length are important
- Fuzion2-37 – A true multi-purpose platform. A versatile stand-alone prototyping solution, a flexible line balancer, or a high-performance multi-function solution.
- Fuzion2-60 – Flexible, high-speed productivity for medium-volume environments. A powerful line booster solution or high-performance small part placer.
- FuzionXC2-37 – High-capacity NPI, all-in-one, line balancer, or multifunction solution with a full component range
- FuzionXC2-60 – Cost-efficient, high-performance turret replacement or high-input chip placer
- Fuzion4-120 – Powerful performance for high-volume production environments: Consumer, Mobile, Notebook, Automotive
Max Throughput (cph)
FuzionOF
Fuzion1-11
Fuzion1-30
Fuzion2-14
Fuzion2-37
Fuzion2-60
FuzionXC2-37
FuzionXC2-60
Fuzion4-120
Accuracy (µm) at greater than 1.00 Cpk
FuzionOF
Fuzion1-11
Fuzion1-30
Fuzion2-14
Fuzion2-37
Fuzion2-60
FuzionXC2-37
FuzionXC2-60
Fuzion4-120
Max Board Size
FuzionOF
Fuzion1-11
Fuzion1-30
Fuzion2-14
Fuzion2-37
Fuzion2-60
FuzionXC2-37
FuzionXC2-60
Fuzion4-120
Max Feeder Inputs (8mm)
FuzionOF
Fuzion1-11
Fuzion1-30
Fuzion2-14
Fuzion2-37
Fuzion2-60
FuzionXC2-37
FuzionXC2-60
Fuzion4-120
Component Range
FuzionOF
Fuzion1-11
Fuzion1-30
Fuzion2-14
Fuzion2-37
Fuzion2-60
FuzionXC2-37
FuzionXC2-60
Fuzion4-120
FUZIONOF PLATFORM
FuzionOF™ features the highest available odd-form automation throughput to reduce cycle times and eliminate bottlenecks. It handles a full range of standard SMT and non-traditional components up to 150mm square and up to 40mm tall, with 5kg placement force. With the most complete range of component handling and input types, a wide variety of standard tooling, and custom design and implementation services, FuzionOF addresses virtually any odd-form application. It also incorporates precise, repeatable, closed-loop processes that reduce defects, rework and waste. FuzionOF transforms back-end assembly into a strategic advantage.
- Single-beam platform with throughput up to 16,500 cph
- Full range of SM components to pin-in-paste and all odd parts in between
- 0201 – 55mm square (SFoV) and 150mm square (MFoV)
- Components up to 33mm tall, up to 5kg placement force
- Adjustable gripper and full array of odd-form nozzles; broad tooling portfolio
- Highest online capacity, widest range of feeder input types
- Improve output and yields vs. manual assembly; accelerate ROI with rapid payback
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FUZIONOF MODELS & SPECS
- FuzionOF – Versatile IC placement platform perfect for special processes such as Pin-in-Paste, Flip Chip and OFA
Throughput (cph)
FuzionOF
Accuracy (µm) at greater than 1.00 Cpk
FuzionOF
Max Board Size
FuzionOF
Max Feeder Inputs (8mm)
FuzionOF
Component Range (mm)
FuzionOF
uflex automation PLATFORM
The Uflex™ flexible automation platform provides exclusive value by breaking traditional automation barriers. It features a small footprint and delivers cost-effective automation by quickly transitioning to a comprehensive array of standard and third-party tooling, as well as numerous feeding options, to perform virtually any automation task. Uflex supports up to four high-speed vacuum spindles or three high-speed pneumatic grippers. It offers investment protection versus custom cells designed for a single task, and can lower the cost per insertion by more than 95% versus manual assembly process while substantially improving quality and yields.
- Radial and axial insertion
- 2K to 3K insertions per hour is typical
- Large-part support up to 60mm tall, 50mm diameter, 1 lb in weight
- Easily reconfigured for other operations
- Add Uflex cells to enhance capability
- Dispensing, screw driving, labeling, test handling, and more
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UFLEX MODELS & SPECS