PRECISION & ODD-FORM
ASSEMBLY
FUZIONOF Platform
FuzionOF™ continues Universal’s lineage of implementing odd-form solutions on a standard surface mount platform, delivering unmatched performance for a diverse range of pin-in-paste odd-form, surface mount odd-form and standard surface mount applications.
UFLEX AUTOMATION PLATFORM
Uflex™ is the ultimate flexible assembly cell for all forms of odd-form insertion and mechanical assembly operations, enabling automated assembly without dedicated hard-tooled systems.
SMART INSERTER PLUS
The Smart Inserter Plus provides single-process efficiency to complement multi-process cells and maximize line utilization while minimizing floor space requirements.
SMART PRESS-FIT PLATFORM
The Smart Press-Fit Platform is a premiere solution for challenging press-fit components, offering superior performance and a modern, robust alternative to traditional solder joint connections.
FUZIONOF PLATFORM
FuzionOF™ features the highest available odd-form automation throughput to reduce cycle times and eliminate bottlenecks. It handles a full range of standard SMT and non-traditional components up to 150mm square and up to 40mm tall, with 5kg placement force. With the most complete range of component handling and input types, a wide variety of standard tooling, and custom design and implementation services, FuzionOF addresses virtually any odd-form application. It also incorporates precise, repeatable, closed-loop processes that reduce defects, rework and waste. FuzionOF transforms back-end assembly into a strategic advantage.
- Single-beam platform with throughput up to 16,500 cph
- Full range of SM components to pin-in-paste and all odd parts in between
- 0201 – 55mm square (SFoV) and 150mm square (MFoV)
- Components up to 33mm tall, up to 5kg placement force
- Adjustable gripper and full array of odd-form nozzles; broad tooling portfolio
- Highest online capacity, widest range of feeder input types
- Improve output and yields vs. manual assembly; accelerate ROI with rapid payback
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FUZIONOF MODELS & SPECS
- FuzionOF1-14 – Versatile, high-performance IC placement platform perfect for special processes such as Pin-in-Paste, Flip Chip and OFA
- FuzionOF2-14 – Versatile, high-performance IC placement platform perfect for special processes such as Pin-in-Paste, Flip Chip and OFA
Throughput (cph)
FuzionOF1-14
FuzionOF2-14
Accuracy (µm) at greater than 1.00 Cpk
FuzionOF1-14
FuzionOF2-14
Max Board Size
FuzionOF1-14
FuzionOF2-14
Max Feeder Inputs (8mm)
FuzionOF1-14
FuzionOF2-14
Component Range (mm)
FuzionOF1-14
FuzionOF2-14
uflex automation PLATFORM
The Uflex™ flexible automation platform provides exclusive value by breaking traditional automation barriers. It features a small footprint and delivers cost-effective automation by quickly transitioning to a comprehensive array of standard and third-party tooling, as well as numerous feeding options, to perform virtually any automation task. Uflex supports up to four high-speed vacuum spindles or three high-speed pneumatic grippers. It offers investment protection versus custom cells designed for a single task, and can lower the cost per insertion by more than 95% versus manual assembly process while substantially improving quality and yields.
- Radial and axial insertion
- 2K to 3K insertions per hour is typical
- Large-part support up to 60mm tall, 50mm diameter, 1 lb in weight
- Easily reconfigured for other operations
- Add Uflex cells to enhance capability
- Dispensing, screw driving, labeling, test handling, and more
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UFLEX MODELS & SPECS
Uflex Specifications
Insertion Rate
Board Size (W x D x H)
Insertion Heads)
Max Component Size (W x D x H)
Feeder Interface
Positioning System
Accuracy / Repeatability
Automation Processes
Machine Dimensions (W x D x H)
SMART INSERTER PLUS
The Smart Inserter Plus brings cost-effective intelligence, ease of use and simplicity to back-end electronics assembly automation. It leverages a linear-motor positioning system and a host of intelligent features to deliver accurate, high-speed insertion of axial, radial and other odd-form components. It supports a range of feeder types, and features an active clinch and controlled insertion force.
- Eight independent insertion heads with standard active clinch
- High-force & programmable insertion modes
- Four upward-looking cameras utilizing AI & AOI vision algorithms
- Best-fit insertion algorithm
- CAD data import
- Independent pick & place sequences
- Portfolio of standard feeders; on-the-fly replenishment
- Board shuffle mode (available on belt conveyor configuration)
- Tool changes
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SMART INSERTER PLUS MODEL & SPECS
RESOURCES
Smart Inserter Plus Specifications
Positioning System
Insertion Heads
Component Picking Method
Cameras
Feeder Inputs
Insertion Rate
Throughput
Insertion Success Rate
Insertion Accuracy
Reject Rate
PCB Dimensions
PCB Thickness
Max Component Size
Max Weight of PCB & Carrier
Max Insertion Force
SMART PRESS-FIT PLATFORM
The Smart Press-Fit Platform delivers repeatable performance and quick-change capability in a user-friendly design for demanding press-fit applications. It uses enhanced vision, precision force control and real-time monitoring to maximize product quality and efficiency. It is suitable for a wide range of PCB sizes, making it easy to handle both small modules and large backplanes.
- Force control with digital load cell provides high precision and repeatability
- User-friendly interface for intuitive operation
- Downward-looking camera enables automatic alignment
- Automated conveyor adjusts for range of PCB sizes
- Flexible bottom-side tooling lifts and rotates
- Supports handheld and fixed PCB barcode readers
- Smart tooling changeover with RFID verification to maintain flexible production
- 11 onboard press-fit tooling fixtures
- Convenient recipe management of >1000 records
- Handles high-performance devices with a maximum pressing force of 50kN (5 ton)
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SMART PRESS-FIT MODELS & SPECS